Shuanglu Battery
Alkaline battery maker.
DHMSCare caught looseness on a production-line fan in time.
- 30–50%Less unplanned downtime
- 25–30%Lower maintenance costs
- 10–20%Higher availability
About the customer
Shuanglu Battery is a well-known maker of alkaline batteries. Its production lines are highly automated and very efficient, so even a small disruption costs a lot of output.
The challenge
Auxiliary machines such as exhaust fans, dust-removal fans and drying-oven circulation fans keep the line's temperature and air in range. When one stops, line temperature can run out of control and the whole line may stop.
An auxiliary fan can stop the line
A fault on a fan the line depends on can halt a highly automated line.
Fault causes take time to find
Without a clear diagnosis, finding the cause of a fault takes a long time.
Hidden faults need early warning
Developing faults must be caught early to keep the line running.
Value
Looseness caught in time
When a fan's vibration rose, DHMSCare's AI diagnosed looseness with resonance and warned the team, who found and tightened the loose motor bolts before the fan failed.
Clear direction for repairs
A precise diagnosis told the team what to fix, which cut fault-finding and repair time.
Auxiliary machines under control
DHMSCare brings the line's auxiliary fans under the same watch as its main machines.
Products and deployment
- Software ProductDHMSCare - AI Care Version
- Terminal ProductDHMSCare wireless vibration and temperature sensors and smart gateways
- Monitoring scopeProduction-line exhaust fans, dust-removal fans and drying-oven circulation fans
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