INTCO MEDICAL TECHNOLOGY CO., LTD.

A medical protective products maker.

DHMSCare monitors the furnace blowers of its production lines.

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30–40%Less unplanned downtime
7–30daysFault warnings ahead
15–30%Lower maintenance costs

About the customer

Headquartered in Zibo, Shandong, INTCO Medical produces disposable medical gloves and other consumables. This case comes from Intco Medical's plant in Anhui.

The challenge

Furnace blowers: Furnace blowers No. 8 and No. 9 supply air to the line furnaces; a large motor drives each fan through a coupling, with a bearing housing on each side. If a blower stops, its furnace stops.

One blower holds up a whole line

The furnaces run continuously, so an unplanned blower stop lets the furnace temperature drift and the whole line stops.

Large machines, costly failures

The blower motors and bearings carry heavy loads, and a breakdown means a long, expensive repair.

A manual check shows one moment

A manual check shows the machine at that moment only; what changes between checks goes unseen.

Monitored equipment and installation

Value

Bearing anomalies surface early

Vibration from the blower motors and bearing housings is sampled on a fixed schedule and compared with its own baseline, so anomalies are flagged before a manual inspection would find them.

Maintenance follows condition

Vibration trends and diagnostic conclusions let maintenance scheduling follow each asset's condition instead of a rigid calendar.

Products and deployment

Software ProductDHMSCare - AI Care Version
Terminal ProductDHMSCare wireless vibration and temperature sensors and smart gateways
Monitoring scopeMotors and bearing housings of the No. 8 and No. 9 furnace blowers