Ajinomoto (Thailand)
Seasonings, frozen ready meals and processed farm products for Southeast Asia
- 40–45%Less unplanned downtime
- 12–18%Higher OEE
- 25–30%Lower maintenance costs
About the customer
Ajinomoto (Thailand) is a core overseas production base of Japan's Ajinomoto Group. It makes seasonings, frozen ready meals and processed farm products for food markets in Southeast Asia.
The challenge
The plant runs cold-chain and automated food lines around the clock under strict hygiene standards, so its machines must run reliably for long periods.
Hidden faults in clean production areas
In high-cleanliness workshops, faults can build up in refrigeration units and processing machines without being seen in routine checks.
Costly production stops
A stop on a food line brings high losses, and maintenance must also meet food compliance rules.
Monitored equipment and installation
Value
Condition-based maintenance
DHMSCare plans maintenance from each machine's actual condition, as high-standard food production requires.
Fewer hidden faults in clean areas
It helps find and remove hidden fault risks in refrigeration units and processing machines inside high-cleanliness workshops.
Accurate alerts for cold-chain machines
It sends accurate alerts for heavily loaded rotating machines in the cold-chain environment.
Maintenance planned from data
Maintenance is scheduled from data, which supports food compliance and helps avoid costly production stops.
Products and deployment
- Software ProductDHMSCare - AI Care Version
- Terminal ProductDHMSCare wireless vibration and temperature sensors and smart gateways
- Monitoring scopeAir compressors, production mixer motors, cooling fans, conveyor drive systems and food processing pumps
Related case studies
Explore plans and packages, or start with a trial.